Custom Injection Molding to Your Specifications

The Custom Injection Molding Division of Plastics One specializes in the custom design, tooling and injection/insert molding of products used in the medical, telecommunications, aerospace and consumer products industries. Our Engineering and Tooling divisions are staffed by designers and mold makers with the knowledge and computer-aided design experience to create the exact part for your needs.

As molders, we specialize in custom injection molding and insert molding using a wide variety of engineering polymers - from thermoplastic elastomers to reinforced or filled resins. Shot sizes range from 1/10 of a gram up to 80 ounces. In addition, we offer hot stamping ultrasonic welding and packaging services for your convenience.

Plastics One of Roanoke, Virginia has grown to be recognized as a leader in the custom injection molding field. Specializing in engineered resins, small to medium size runs and detailed insert molding, the company boasts an in-house design department utilizing the most advanced three dimensional software, a fully equipped mold making shop and the latest injection molding technology. We include here our Design Guide, which is designed to be an informative, easy to follow reference guide that we hope you go back to again and again.

We offer:

• One of the most sophisticated tool rooms in the mid-Atlantic.
• Extensive prototyping capabilities.
• Quick turn-around on tooling/parts quotations.
• State of the art three-dimensional equipment allows our team of specialists to conceive and analyze parts and systems before physical prototypes are made.

Our RAM Optical Measurement System offers the ultimate in mechanical, optical, video and computer technology allowing both quantitative and qualitative analysis. In-house tooling utilizing the most advanced machining equipment available, generates quality, time controls and a cost effectiveness.

The advantages in metal to plastic conversion is cost savings with improved product quality. We will provide you with input and prototyping services to consider the advantages to replacing metal casting with injection or insert molding. We also utilize a Lean Manufacturing concept in our processes to allow the best quality possible to our customers.